“Can One Of These Suits Withstand A Micrometeorite Hit?”

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Apollo spacesuits weren’t just high quality but also high fashion, even inspiring runway apparel. A movie is in development now to adapt Nicholas de Manchauz’s recent book on the topic. NASA engineers involved in the design of next-gen spacesuits just did an Ask Me Anything at Reddit. A few exchanges follow.

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Question:

What are your backgrounds? Engineers? Physicists? How did you get into this?

NASA:

We’re all engineers (aerospace, mechanical, bio-astronautics, human factors, and electrical). We’ve all been interested in space since we were kids and dreamed of working at NASA. The majority of us started our NASA careers as cooperative education students too, which allowed us to try several different aspects of engineering at NASA before finding our calling in space suit design and testing.

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Question:

Do you think we will ever (in the foreseeable future) “escape” from the giant bulky bubble spacesuits that have been the norm since the Apollo missions? A slimmer, more form-fitting one, like the ones the Mercury and Gemini astronauts wore, would certainly be easier to operate in, but is not technologically feasible for working in exposed space. Are there any designs that are aimed towards a thinner aesthetic?

NASA:

Great question! This is a question we get a lot, and there are a couple answers.

First, the Mercury suits were not designed to be pressurized except in a contingency – they were “get me down” suits similar to the orange ACES suits we used for Shuttle. The Gemini suits were used for EVA, but were sorely lacking in mobility. In comparison, the Apollo suit built just a few years later, which still has somewhat limited EVA mobility, appears much “bulkier”. As a general rule, the more mobile a pressurized suit, the bulkier it appears due to the use of more hard mobility elements such as bearings. The more hard components, the less change in volume of the suit through the range of motion, and the higher the mobility.

Also, an “alternative” to full pressure suits is mechanical counter pressure suits which have been theorized and worked on since the 1960s. Some of us think that this type of suit architecture has a place in the distant future once material technology enables it. For now, we do actively fund material development in this area. In the meantime, we are designing suits for the next 10-20 years, and those will likely be full pressure suits like you see with the EMU, Mark III, Z-1 and the upcoming Z-2!

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Question:

Do you plan on distributing any suits to SpaceX or other privatized companies?

NASA:

NASA’s commercial crew partners are solely contracted to develop a vehicle as a way to transport crew to the International Space Station. As such, the suits they use will be “launch and entry” suits of the simplest kind. Each company is responsible for their own suit, whether they build it in house, or subcontract it out. Launch and entry suits are designed for unpressurized comfort and mobility – they are only pressurized in an emergency and therefore, pressurized mobility is not a significant design driver. The Z-series of suits and other suits in our Advanced Suit Laboratory are specifically EVA suits – that is, optimized for pressurized mobility. Therefore, while there are always lessons learned in any suit design and some technical overlap, we view these suits of limited applicability to the Z-series. That being said, there are others within our branch (Spacesuit and Crew Survival Systems Branch) as well as within NASA that are working closely on commercial crew partners and spacesuits are an important component of this. And lastly, we just want to add that we are all super excited about the prospect of commercial access to space!

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Question:

How accurate are spacesuits in modern science fiction movies? Are there any depictions that unknowingly got some tech you’re developing right?

NASA:

Space suits from most futuristic space movies are form fitting and allow you got get in your suit, open the hatch, and go EVA. Not realistic for the forseeable future. Form fitting suits (MPC) are decades away and there is a certain amount of pre-breathe time required before going EVA to allow your body to be purged of N2 because the suits operate at lower than earth atmospheric pressures.

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Question:

Can one of these suits withstand a micrometeorite hit, say, in a moon or Mars atmo scenario? Or is that pretty much instant death for the wearer?

NASA:

The risk of impact is higher on the Moon because there’s no atmosphere to slow bits down or destroy them, and once they hit on the Moon, smaller secondary chunks can be ejected too. However, at the end of the day, the damage done depends on the size of the particle. The suits are designed to maintain pressure for at least 30min after getting a 0.25in diameter hole. We try to mitigate the risk by designing multiple layers in the suit that reduce the size and energy of particles that hit to prevent them from actually penetrating the bladder layer. We also use statistical models in EVA planning to pick times and locations for space walks that are lower risk for micrometeoroid impacts.

All that said, if a big rock moving at 17,500mph hits you, that’s going to be a bad day.•